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Arturo Macchi

Research interests

Multiphase systems impact a wide variety of industries including advanced materials (e.g. production of silicone for semiconductors), environmental (e.g. aerobic and anaerobic wastewater treatment), chemical (e.g. synthesis reactions and cracking of hydrocarbons), mineral (e.g. reduction of iron oxide), energy (e.g. combustion and gasification of coal), agricultural (e.g. drying and roasting of foods), and pharmaceutical (e.g. production of plant and animal cells).  Because of their commercial importance and complex flow patterns, the analysis and design of multiphase reactors is one of the most intensely studied areas of chemical engineering.  Below is a schematic of an industrial three-phase fluidized bed hydroprocessor used to upgrade bitumen, from the Canadian oil sands, into crude oil.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 


Here is a short description of current research projects:

 

·       Transport phenomena in high pressure multiphase reactors

 

Most slurry bubble columns and three-phase fluidized bed reactors of commercial interest operate under pressure, e.g. hydrocracking of petroleum resids (5-21 MPa) and hydrocarbon synthesis via Fischer-Tropsch reactions (1-5 MPa).  Pressure strongly influences bubble dynamics, which in turn affects transport phenomena (phase holdups and mixing, mass and heat transfer) and ultimately the reactor performance (conversion, yield, selectivity). Elevated pressures usually lead to greater gas holdups and higher dispersed to coalesced bubble flow regime transition velocities due to reductions in bubble mean size and size distribution

 

The overall goal of this program is to elucidate various transport phenomena occurring in high pressure multiphase reactors, particularly three-phase fluidized beds. The pilot plant has two columns of 0.1 m in inner diameter and 1.8 m in height with several sight windows to allow for visualization.  The gas and liquid superficial velocities can be respectively varied up to 0.4 m/s and 0.1 m/s for pressures up to 10 MPa.  This research program is done in collaboration with Syncrude Canada Ltd.

 

·       Synthesis of gas hydrates in slurry bubble columns

 

Gas hydrates are non-stoechiometric crystalline compounds that belong to the group known as Clathrates.  Hydrates occur when water molecules attach themselves through hydrogen bonding and form cages that can be occupied by a gas molecule.  Naturally occurring hydrates, containing mostly methane, exist in vast quantities within and below the permafrost zone and in sub-sea sediments and are being looked upon as a future energy source.  Work is also being conducted on capturing CO2 by transforming it into hydrates.  Another important benefit of gas hydrates deals with the transportation and storage of natural gas.  This is being considered as a cost-effective alternative over current methods such as liquefied or compressed natural gas since each volume of hydrate can contain as much as 184 volumes of gas at standard temperature and pressure.

 

The overall goal of this research program is to develop a slurry bubble column reactor for producing gas hydrates.  This program bridges research in thermodynamics with fluid dynamics and is done in collaboration with Professor Phillip Servio from McGill University. One of the two columns in the pilot plant can be cooled to 273 K to allow of the formation of gas hydrates.

 

·       Multiphase flow in microchannels

 

Process intensification is quickly becoming an important aspect in the production of fine chemicals and active pharmaceutical ingredients. Continuous flow microreactors are an integral part of process intensification as they overcome many of the heat transfer and safety drawbacks of traditional batch and semi-batch stirred reactors.

 

The goal of this research program is to investigate the impact of channel geometry on the transport phenomena in single and multiphase microreactors over a range of production associated to clinical trial phases I to III.  This research program is done in collaboration with Lonza Ltd and the CCRI.

 

·       CO2 capture systems for combustion and gasification flue gases

 

The connection between increasing atmospheric CO2 concentrations and climate change is now recognized by a number of international organizations including the United Nations Framework Convention on Climate Change.  In 2015, power from fossil fuels were responsible for 66% of the world GHG emissions (IEA).

 

The overall goal of this research program is to develop power, steam or hydrogen via the thermal conversion of fossil (and renewable) fuels along with a high-volume CO2 capture system using either limestone-derived sorbents (i.e., calcium looping) or direct oxy-fuel combustion, including the use of metal oxides (i.e., chemical looping).  Technology costs are strongly connected to the behaviour of the sorbent in multiple cycles and the main hurdles are overcoming the deactivation and loss of sorbent through sintering and attrition.  This research program is done in collaboration with CanmetENERGY-Ottawa.

 

 

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